Ilungelo lobunikazi elisha lika-Ever Ray lixazulula inkinga yokwelashwa kobuso be-PVC, kanti i-resin eguquguqukayo ye-UV isungula i-ecology yezimboni.
Ensimini enkulu yemboni yepulasitiki, i-polyvinyl chloride (PVC) ithatha isikhundla esibalulekile ngenxa yenzuzo yayo yezindleko kanye ne-plasticity. Kodwa-ke, ubuchwepheshe bendabuko bokwelapha ubuso be-PVC sekuyisikhathi eside bubhekene nezinselele ezimbili zokuvikelwa kwemvelo kanye nokusebenza - ukufuduka kwe-plasticizer kubangela ukuthi i-PVC ethambile iguge futhi ibe buthakathaka, izembozo ezisekelwe ku-solvent zingcolisa imvelo, futhi ubuso obuqinile be-PVC eqinile kunzima ukufeza ukugqoka okunamathelayo okuphezulu. Lawa maphuzu obuhlungu axazululwa ubuchwepheshe obusha.
I-Ever Ray Environmental Material Co., Ltd. ilethe ikhambi eliphumelelayo embonini ye-PVC ngelungelo layo lakamuva lobunikazi elithi "Indlela yokwenza i-resin ye-vinyl eguquguqukayo elaphekayo ye-UV yi-microreactor" (CN 119264378 A). Lobu buchwepheshe busebenzisa idivayisi ye-microreactor ukulawula ngokunembile ukusabela okunamandla kwe-exothermic, futhi buhlanganisa i-resin ye-vinyl eguquguqukayo engenambala, eqinile kakhulu elaphekayo ye-UV ngesikhathi esifushane kakhulu, okuxazulula inkinga ye-gelation ebangelwa ukuguquguquka kwezinga lokushisa ezinqubweni zendabuko.
1. Ukusungula izinto ezintsha kwezobuchwepheshe: ukwenziwa kokunemba okuqhutshwa yi-microreactor
Ingqikithi yobuchwepheshe obunelungelo lobunikazi buka-Ever Ray itholakala ekwakhiweni kabusha kwendlela yokwenziwa kwe-resin:
Ukuguquka kokulawula izinga lokushisa:
Ekuhlanganisweni kwe-resin yendabuko, ukusabela kokuvula kwe-dibasic acid kanye ne-epoxy resin kukhipha ukushisa okukhulu, okulula kakhulu ukubangela ukushisa ngokweqile kwendawo (>200℃), okuholela ekuxhumeni nasekuhlanganiseni umkhiqizo. Ukwakheka kwe-microchannel yezinga le-millimeter ye-microreactor kwenza ama-reactants afinyelele ukuxubana okuphumelelayo kanye nokudluliselwa kokushisa ngaphakathi kwama-millisecond, futhi kulawula ukuguquguquka kwezinga lokushisa kwesistimu ngaphakathi kwama-±1℃, okuqeda ngokuphelele isenzakalo se-gelation.
Impumelelo yokusebenza:
I-resin ye-vinyl eguquguqukayo ye-UV esanda kuhlanganiswa inobuthi obuphansi (efanele ukufuthwa) kanye nokuguquguquka okuphezulu (ukunwebeka lapho ikhefu lidlula ku-200%), ikakhulukazi ukuhambisana okuthuthukisiwe kakhulu ne-PVC ethambile. Ukuhlolwa kubonisa ukuthi uboya bayo abunamifantu ngemva kokugoba okuyizinkulungwane ebangeni lokushisa elisukela ku--20℃ kuya ku-80℃, okuxazulula inkinga yokuqhekeka koboya okubangelwa ukufuduka kwe-plasticizer.
Lokhu kuthuthuka kuncike ekuqongeleleni okujulile kwe-R&D kwe-Ever Ray. Le nkampani inamalabhorethri amabili okwenziwa kwe-resin ye-UV kanye nokusetshenziswa kokumboza, futhi yakhe isisekelo socwaningo lwemboni-yunivesithi-neWuyi University kanye neJiangmen Vocational and Technical College. Ithimba lobuchwepheshe lineminyaka engaphezu kwengu-20 yesipiliyoni embonini. La mandla e-R&D abonakala futhi kumalungelo awo obunikazi angu-28 kanye nohlelo lokukhiqiza lokuqapha amakhompyutha lwe-DCS olusebenza ngokugcwele.
2. Izimo zokusetshenziswa: amandla aphelele kusukela phansi kuya ku-3C
I-resin ye-UV ka-Ever Ray ifinyelele ezindaweni ezimbili eziyinhloko ze-PVC, ikhuthaza ukuthuthukiswa kokuvikelwa kwemvelo:
Isimo se-PVC esithambile
Ukuguquka kwephansi okunwebekayo:
Ephendula inkinga yokuklwebheka okulula ebusweni besikhumba sephansi se-PVC kanye "nezinyawo ezinamathelayo" okubangelwa ukuvuza kwe-plasticizer, i-Ever Ray yakha i-polyurethane acrylate resin eyakha isakhiwo senethiwekhi esixhumene nge-micro-cross ngokusebenzisa i-UV curing, evimba i-plasticizer ukuthi ingantanti ngenkathi igcina ukuguquguquka kwephansi. Ngemva kokuhlola, ukumelana nokuguguleka kwephansi elilungisiwe kukhuphuke ngokuphindwe kahlanu, futhi idlulile isitifiketi esingeyona enobuthi se-EU EN 14372.
Isikhwama sekhebula esinobungani nemvelo:
Izintambo ze-PVC zendabuko zithembele kuma-phthalate plasticizers, okubeka engcupheni yobuthi bokuzala. Uhlelo lwe-Ever Ray epoxy acrylate luthatha indawo yezingubo ezisekelwe ku-solvent futhi lwakha ungqimba oluqinile lokuvikela olungenawo u-V ngemva kokuqina. Lusetshenziswe emikhiqizweni yezintambo zedatha yamabhizinisi afana neHitachi neFoxconn.
Isigcawu se-PVC esiqinile
Ukugqoka okusebenzayo kwezinto ezimise okwehlukile:
Amaphrofayili omnyango namafasitela kudingeka acabangele kokubili ukumelana nesimo sezulu kanye nemiphumela yokuhlobisa. I-acrylate resin esebenzayo eguquliwe eqenjini eyenziwe yi-Ever Ray ingelapheka ngemizuzwana emi-3, ngokunamathela kufinyelela ezingeni elijwayelekile le-ISO 2409 0 kanye nesikhathi sokumelana nokufuthwa ngosawoti esingaphezu kwamahora angu-2000, okusiza ama-Conch Profiles ukuthi afinyelele ukwanda okungu-40% kwesivinini somugqa wokukhiqiza.
Izindlu zikagesi ze-3C:
Ezingxenyeni ezibunjiwe ngomjovo njengezikesi zefoni ephathekayo nama-router, i-resin yayo ekhethekile ye-polyester acrylate ifinyelela umphumela wokuthungwa kwensimbi ngenqubo ye-vacuum electroplating, enobunzima obungaphezu kwama-3H kanye nokumelana nokusula utshwala okungaphezu kwezikhathi ezingama-500, okuba yizinto eziqinisekisiwe ze-Huawei supply chain.
3. Ukuxhumana kwezimboni: kusukela elabhorethri kuya embukisweni womhlaba wonke
Impumelelo entsha ka-Ever Ray ingena ngokushesha ochungechungeni lwezimboni:
Ukwandiswa komthamo:
Le nkampani yakha isitshalo esisha esingamamitha-skwele angu-40,000 futhi yethula uhlelo lwe-DCS oluhambisana nokushisa ukuze kuqinisekiswe ukuthi ukuzinza kwamaqoqo emikhiqizo kufinyelela ku-99.8%.
Ukuthuthukiswa kwemboni:
Njengombukiso ohlala njalo e-China International Coatings Exhibition (booth E3.D31), u-Ever Ray wabonisa ama-resin ane-viscosity ephansi aklanyelwe phansi kwe-PVC ngesikhathi sombukiso ka-2021, eheha izinkampani eziningi ezisohlwini ukuthi zifinyelele ekuthengeni okunesu.
Ukukhiqiza okuluhlaza:
Ngohlelo lokuqinisekisa lwe-ISO 14000, i-resin yayo ye-UV inganciphisa ukusetshenziswa kwezinyibilikisi eziphilayo enqubweni yokumboza i-PVC ngo-80%, kanti umugqa owodwa wokukhiqiza unganciphisa ukukhishwa kwe-VOC ngamathani angaphezu kwama-50 ngonyaka.
4. Amathemba esikhathi esizayo: Izinto ezintsha ziqhuba ukukhiqizwa okusimeme
Njengoba imithethonqubo yezemvelo yomhlaba wonke iba lukhuni (njengemikhawulo ye-EU REACH plasticizer), ukuthuthukiswa kwemboni ye-PVC sekuseduze. U-Ever Ray ubeke iziqondiso ezintathu ezinkulu:
Ucwaningo kanye nokuthuthukiswa kwama-resin asekelwe ku-bio:
Ukufaka esikhundleni sama-monomers asekelwe ku-petroleum nge-itaconic acid ukuze kuncishiswe umthelela wekhabhoni wama-resin
Izinto zokunyathelisa ze-3D:
Ukuthuthukisa ama-resin azwela ukukhanya ahambisana ne-PVC ukuze kwandiswe izimo zokukhiqiza ezenziwe ngokwezifiso
Izembozo zokuphendula ezihlakaniphile:
Ama-resin e-thermochromic/electrochromic amaphrofayili okwakha ahlakaniphile
Kusukela kuma-microreactors emalabhorethri kuya emigqeni yokumboza emafektri omhlaba wonke, indaba ka-Ever Ray iqinisekisa iqiniso lezimboni: izinkinga zezinto eziyinkimbinkimbi kakhulu zivame ukukhiqiza izinto ezintsha eziphazamisayo kakhulu. Lapho ukukhanya okubandayo okuluhlaza okwesibhakabhaka kwe-resin ye-UV kudlula ebusweni be-PVC, akukhanyisi nje kuphela indlela yokuvuselela kabusha yamapulasitiki, kodwa futhi nendlela yokuguqula yokukhiqiza okuhlakaniphile kweShayina eya enanini eliphezulu.
Imikhiqizo ye-resin ye-UV ye-Ever Ray manje ihlanganisa uchungechunge olune olukhulu (i-polyurethane/epoxy/polyester/ama-acrylates akhethekile), asekela ukupakishwa okwenziwe ngokwezifiso okungu-20-200 kg. Ukuze ufunde kabanzi mayelana nemingcele yezobuchwepheshe kanye namacala okusetshenziswa, sicela uvakashele iwebhusayithi esemthethweni yenkampani noma ushayele ucingo oluphuthumayo lwezobuchwepheshe ku-0750-3389775.
