Kwembula inqubo yokugqoka yobuchwepheshe obuphezulu ngemuva kokuthungwa kwensimbi yangaphakathi kwezimoto! I-Ever Ray resin idala uhlelo lokuvikela oluphindwe kathathu B
Emkhakheni we-vacuum electroplating primer, i-Ever Ray iphakamise ifomula entsha: i-polyurethane acrylate engu-13% esebenzayo; i-polycarbonate acrylic resin engu-12% esebenzayo; i-tetrafunctional polyester acrylate engu-13%; i-trifunctional monomer TMPTA engu-12%; i-polyether modified polydimethylsiloxane engu-0.1%; i-photosensitizer engu-3.5%; i-solvent engu-46.4%2.
Le fomula ixhunywe nge-photocuring polymerization, okwenza i-UV-curing coating ibe nomphumela obushelelezi nogcwele wobuso, i-plating enhle, ukunamathela okuqinile kwe-interlayer, kanye nokumelana kwamanzi okuhle kakhulu.
Imiphumela yokuhlolwa ikhombisa ukuthi i-primer ingahlangabezana nezidingo zokuhlolwa kwe-hydrolysis okuqinile kwe-Volkswagen: ngemva kwamahora angu-72 okuhlolwa endaweni eshisayo nenomswakama engu-90℃ no-95% RH, isimo somphezulu womkhiqizo siphelele futhi ukuhlolwa kokunamathela kuyafaneleka.
Ilungelo lobunikazi elithi "Into ekhanyisayo ye-polymer resin emelana noboya bensimbi" esetshenziswe yi-Ever Ray ngoNovemba 2024 iqhubekisele phambili ukusebenza kwe-topcoat ekuphakameni okusha1. Lobu buchwepheshe busebenzisa ama-ejenti okuhlanganisa i-silane aguquliwe ukuguqula ngamakhemikhali i-nano zirconium oxide, bufaka amaqembu amaningi asebenzayo ebusweni bezinhlayiya ezincane, futhi buthuthukisa kakhulu ukusebenza okuphelele kwemikhiqizo ye-resin.
Inqubo ephelele yenqubo yokwelapha kabili
Inqubo ephelele yokugqoka i-vacuum plating kabili yezingxenye zangaphakathi zezimoto ifaka izinyathelo eziningi eziqondile:
Isigaba sokwelashwa kwendawo: Okokuqala, hlanza, uthulise bese womisa indawo yezinto ukuze kuqinisekiswe ukuhlanzeka kwe-substrate. Bese ususa ugesi ongashintshi ukuze ugweme amaphutha ekufuthweni okulandelayo.
Isigaba sokwakhiwa kwe-primer: Futha i-vacuum electroplating primer ngqo ebusweni bezinto zepulasitiki (ikakhulukazi i-PC, i-ABS, i-PC+ABS, njll.). Ngemva kokufutha, qinisa i-primer ngokushisa kwe-UV noma ngokubhaka ngezinga lokushisa eliphansi.
Isigaba sokumboza nge-vacuum: Endaweni engena-vacuum, ubuchwepheshe bokumpompa nge-magnetron noma bokumpompa ngokumelana busetshenziswa ukufaka ama-athomu ensimbi ebusweni be-primer ukuze kwakheke umbombo wensimbi. Imishini yesimanje ihlanganisa ubuchwepheshe bokumpompa nge-magnetron kanye nobuchwepheshe bokumpompa nge-vacuum ukuze kuthuthukiswe ikhwalithi kanye nokusebenza kahle kombombo.
I-Midcoat kanye ne-topcoat coating: I-Midcoat ifuthwa embozweni wensimbi ukuze inike umbala, bese kuthi ekugcineni kufakwe i-topcoat engagugi. Ngemva kokuba i-topcoat isilungisiwe, kwakheka ungqimba oluvikelayo ukuze lumelane nokuguguleka ekusetshenzisweni kwansuku zonke.
Kuyo yonke inqubo, ukwakheka kwefekthri kanye nendlela yokujikeleza izinto zokusebenza kubalulekile ekufaneni kokumboza. Imishini yesimanje isebenzisa uhlelo lwe-orbital oluyi-6-axis/8-axis/9-axis, kanye nokulawulwa kwesivinini esingenasinyathelo samaza aguquguqukayo kuqinisekisa ukumboza okufanayo kuzo zonke izingqimba.
Amathemba Emakethe kanye Namacala Okusetshenziswa
Imakethe ye-vacuum plating yangaphakathi yezimoto ingenisa isikhathi sokukhula okusheshayo. Ngokuthandwa kwezimoto ezintsha zamandla, izidingo zabathengi zomqondo wobuchwepheshe kanye nokunethezeka kokuhlobisa kwangaphakathi zikhula njalo. Inqubo ye-vacuum plating ingangeza izakhi zensimbi ngaphakathi kwezimoto, ithuthukise ukuthungwa kanye nokunambitheka, futhi idale umuzwa wesimanje wobuchwepheshe kanye nokunethezeka.
Imikhiqizo ye-Ever Ray isetshenziswe kabanzi ezingxenyeni eziningi zangaphakathi kwezimoto, kufaka phakathi ama-gear lever, amasongo okuhlobisa esiteringi, amaphaneli okulawula, izingxenye zokuhlobisa ze-centre console, izibambo zamabhuleki esandla kanye nama-shift lever, njll. Lezi zingxenye zithole ukuthungwa kwensimbi okuphezulu kakhulu nge-vacuum plating, okuthuthukisa induduzo yokushayela kanye nemiphumela yokubuka iyonke.
Ngemva kokuba uhlobo lwemoto oludumile selwamukele uhlelo lwe-resin lwe-Ever Ray, ukumelana nokuklwebheka kwezingxenye zangaphakathi kukhuphuke ngo-50%, futhi impilo yesevisi yandiswa ngeminyaka engaphezu kwemithathu. Umqondisi wokuklama walo mkhiqizo uthe: "Ukuthungwa kwensimbi engacwebezeli sekuwulimi lokuklama oludumile lwezimoto zethu ezintsha zamandla."
I-Ever Ray isungule ubudlelwano besikhathi eside bokubambisana namanyuvesi afana ne-Wuyi University School of Chemical Engineering kanye ne-Jiangmen Vocational and Technical College, futhi yasungula isikhungo socwaningo nentuthuko e-Jiangmen Health Research Institute ukuqinisekisa ukuthi imikhiqizo nobuchwepheshe benkampani buhlala buhamba phambili embonini yokwelapha imisebe ye-UV.
Le nkampani okwamanje inama-patent ayisishiyagalolunye okusungula izinto ezintsha futhi iqashelwe uMnyango Wezimboni Wesifundazwe saseGuangdong "njengebhizinisi elincane neliphakathi elinobusha" kanye "nebhizinisi elincane neliphakathi elikhethekile nelisha". Lezi mpumelelo ezintsha ziqhuba ukuthuthukiswa kobuchwepheshe bokumboza ngaphakathi kwezimoto buqonde esiqondisweni esinobungani nemvelo kanye nokusebenza okuphezulu.
